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Macroscopically, the effects of static electricity
are broadly known: lighting, for example. Microscopically,
effects include build-up of dust on TVs, clinging
of clothes and a “static” shock when someone touches
a cat. When friction and separation occurs between
material, triboelectric generation occurs; the
transfer of electrons from the atoms on the object’s
surface, takes place. The resulting imbalance
of electrons is known as an electrostatic charge.
This charge is either positive or negative depending
on deficiency or abundance of free electrons.
The amount of charge potential is influenced
by the extent of the contact, the materials involved,
relative humidity, and the texture of the materials.
Static charges of up to 30,000 Volts are not uncommon
and can be generated quite easily. In comparison,
a discharge of only 10 Volts can destroy a Class
1 ESD (Electrostatic Discharge) Sensitive device.
ESD damage to electronic devices may lead to premature
or intermittent device failure. Studies indicate
that ESD damage to electronics and associated
equipment is estimated as high as $5 billion annually.
Electrostatic damage to electronic
devices can occur at any point from manufacture
to field service. Damage results from handling
the devices in uncontrolled surroundings with
inadequate ESD control practices in effect. LEDs
are static sensitive devices. InGaN die are generally
considered “Class 1” devices (Can survive 20 V
bias w/Machine Model Testing, and 130 V from Human
Body Model Testing), while AlInGaP LEDs are considered
“Class 2”or better.
ESD damaged devices can appear dim,
dead, shorted, or with low Vf or Vr. ESD damaged
devices should not be confused with electrical
overstress (EOS) induced damage caused by improper
circuit design or drive, from damage incurred
during die attach, wire bonding or encapsulation,
or from normal environmental induced stress. The
following devices have been identified by test
data and/or analysis applicable to the level shown:
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Device
Sensitivity To ESD:Human Body Model (HBM)
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ESD Class 0-1C:
0 to 1999 volts |
Microwave & High
Freq. Devices (Schottky, Probe Contact, Detector
diodes; MOSFETs; SAWs; JFETs; Voltage Regulators;
OP Amps; Thin Film Resistors; ICs; VHSICs,
SCRs |
UOE Phase 1 InGaN
LEDs Are By Analysis Class 1 |
ESD Class 2:
2000 to 3,999 volts |
Some MOSFETs,
JFETs, ICs, & VHSICs, Type RZ Resistor Networks;
Low Power Bipolar Transistors UOE Phase 2
InGaN LEDs To Class 2 |
UOE Phase 2 InGaN
LEDs To Class 2 |
ESD Class 3A-3B:
4,000 to over 8000 Volts |
All other microcircuits
not listed in Class 1 or 2 above; Small Signal
Diodes; Silicon Rectifiers; Piezo Electric
Crystals; Thick Film Resistor Chips; Selected
MOSFETs, JFETs, ICs, VHSICs |
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ESD Safety & Control (ESDS) Programs: Most electronic
and electro-optics companies are very familiar
with ESD and have successfully implemented ESD
control, handling, and administration programs
throughout their facilities. These programs have
been instrumental in virtually eliminating quality
defects due to ESD cause. ISO-9000 Certification
is also driving the need for proper control programs.
Generally, these programs include provisions for
Charge Protection; Grounding; Shielding; Neutralization;
Use of Anti-Static Materials, Work Stations, and
other materials and equipment, and all importantly,
Education. The primary method of ESD Control is
to ground (or bring to the same potential) all
conductors that come in contact or near proximity
to the electronic device(s). These conductors
include humans, tools, mats, other electronic
devices, boards, connectors, packaging, etc.
Transportation & Packaging: ESD sensitive devices
should always be stored in enclosed antistatic
shielding bag, tote, and container when being
routinely handled. This includes inventory storage,
transportation, and WIP. Precautions during transportation
include the use of dissipative carts, bins or
other devices with conductive wheels or drag chains
in conjunction with a conductive floor while transporting
ESD devices. The standards used to clarify and
qualify packaging materials are ANSI/ESD S11.31
– 1994 for shielding bags, ANSI/EOS/ESD S8.1 –
1993 for proper use of package markings, ANSI/EIA
– 541 – 88 and ANSI/EIA – 583 – 91 for packaging
materials. The Electrostatic Discharge Association
can also be contacted for information on programs,
methods and education.
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